Turnkey Manufacturing for Complex Electronic and Electromechanical Products
At Intervala, we’re about providing you with a complete solution to your manufacturing requirements. Our established in-house capabilities and processes include state-of-the-art printed circuit board assembly, electromechanical assembly and integration, and cable and harness assembly. We draw on our extensive capabilities to provide full system integration and product configuration, as well.
Customers with demanding manufacturing requirements select Intervala because we excel at:
Complex and sophisticated electronic and electromechanical products, delivering:
Rapid implementation of design enhancements
Product life cycle management
Broad manufacturing capabilities to produce key subsystems or finished products
Ongoing engineering support
Products that must perform reliably in harsh applications or strict environments, and require:
Stringent quality requirements
Adherence to applicable regulatory standards
Expertise to recommend best practices for specific environments
Low- to mid-volume production within high-mix, product portfolios, characterized by:
Numerous product configurations and design changes
Additional value-added services like customization and direct order fulfillment
Responsiveness to accommodate end users’ rapidly changing forecasts, including:
Unique supply chain strategies to ensure material availability
Flexibility to meet fluctuations in customer needs
Printed Circuit Board Assembly
Surface Mount, Through-hole and Mixed Technology
Fine pitch SMT, ball grid array (BGA), micro BGA and high-density PCBAs
Multiple high-speed flexible SMT lines, 01005 placement capability
Quick changeover capability
Inline solder paste inspection and automated optical inspection (AOI)
Environmentally controlled
IPC-A-610 trained operators
Wave and Selective Soldering
Parallel processing of PCBAs
Stationery PCBA with constant heating
Lead-free, tin-lead and high-melt-point (HMP) solders
Water-soluble and no-clean fluxes
conformal coating and potting
Acrylic, silicone and polyurethane conformal coating
Various potting materials
Automated and semiautomated processes
In-house Test Capabilities
In-circuit test (ICT), flying probe, boundary scan and functional platforms
X-ray capable of 70-degree oblique views and CT scans
Thermal shock and 3-axis vibration testing under full load
Electromechanical Assembly and Integration
Electromechanical assembly
Panel assembly using harness or point-to-point wiring
Optics and industrial controls
IPC-WHMA-A-620 trained operators
SYSTEM INTEGRATION
Total system integration of PCBAs, cables and harnesses, and complex subassemblies
Complete testing, calibration and verification of finished product
Full product serialization and traceability
Final hardware and software configuration to end-user specifications
Product Testing
RF, GPS, optical, power and digital testing
Run-in and burn-in
Vibration and environmental stress testing
Cable and Harness Assembly
CABLE AND HARNESS ASSEMBLY
Single, discrete wires to complex cable and harness assemblies
Flat, ribbon, coaxial, triaxial and multiconductor cable assemblies
IPC-WHMA-A-620 trained operators
Large existing tooling inventory
CUSTOMIZED INTEGRATION
Engineering support
Custom backshells and strain reliefs
Overmolding
PRODUCT VERIFICATION
Electrical testing
Continuity and resistance testing
AC and DC hipot testing
Pull testing and X-Ray verification
Machining and Mechanical Assembly
MECHANICAL ASSEMBLY
Palm-sized to 3-ton assemblies
Pneumatic, hydraulic and servo-actuated mechanical assemblies
Liquid nitrogen for bushing insertion
PRECISION MACHINING
Component machining and tooling and fixture development with in-house machine centers
Component purchase and modification for customer-specified applications
CNC tube bending and cutting