Where Complex Problems Find Intelligent Solutions
 

Our Services

 
 

Value-Added Services Boost Your ROI

Intervala provides turnkey manufacturing solutions by combining our extensive manufacturing capabilities with interlocked value-added services. By outsourcing your manufacturing needs to us, you can maximize your return on investment and reduce your inventory and purchasing costs.

 
 

Program Management

We believe that one of the keys to successful customer relationships is creating a customized experience tailored to each customer’s requirements. At Intervala, we assemble a dedicated and multifunctional customer-focused team, which you will meet during initial contact, led by a program manager. This team approach provides you with:

 
 
 
 

Engineering

With capabilities in electrical, mechanical, optical, test and embedded system design, Intervala has a full suite of design experience. We can provide complete engineering solutions from concept to production or evaluate your designs for manufacturability, testability and reliability. In addition, our team can redesign existing products for sustained manufacturability, improved reliability and cost optimization. And we ensure you receive a high-quality product by testing at the board, box-build and system levels.

Our extensive engineering expertise includes:

Electrical and Mechanical Engineering

  • Primary design tools – ORCAD®, SOLIDWORKS®, AutoCAD® and Inventor®

  • Printed circuit board layout

  • Prototyping and first article of new designs

  • Formal DFx reviews with Valor® software

New PRODUCT Introduction (NPI) Engineering

  • Formal documented methodology for new product introduction

  • Dedicated resources with understanding of diverse environments and industries

  • Assessment of customer documentation with formal feedback

  • Identification of opportunities for improvements in quality, cost and life cycle

  • Prototyping capabilities with quick-turn mentality

  • Seamless transition to full-scale production

Component Engineering

  • Life cycle management using SiliconExpert® for component engineering

  • BOM review to identify potential obsolete components and replacements in advance

  • RoHS BOM conversions and drawing package updates

Test and Manufacturing Engineering

  • In-house test development for hardware and software

  • Design for test (DFT) capabilities from component to system level

  • In-circuit test (ICT), flying probe and functional test development

  • Design and manufacture of production aides and fixtures

  • Design and build of test fixtures for optical testing, alignment and focus

ADDITIONAL ENGINEERING SERVICES

  • Complete document package development

  • Product integrity for elimination of field failures

  • Integration with supply chain and manufacturing

 

Operational Excellence

We follow a structured process to analyze cost and create value for you. Our team employs the latest tools and techniques to ensure operating effectiveness. We use PFMEA to maintain consistent outputs, Six Sigma methodologies for problem solving, and statistical process control tools to monitor processes.

 

Flexible Materials Management 

We take a proactive approach to supply chain management because we know that customer forecasts change. At Intervala, you’ll have a customized materials management plan that maximizes flexibility and balances lead times, inventory liability, component availability, obsolescence and cost to meet your specific needs. We employ a variety of materials management techniques, including:

  • Kanban

  • MRP share programs

  • Build-to-forecast

  • Build-to-order

  • Supplier-managed inventory

  • Customer consigned material

 

Direct-Order Fulfillment

Entrusting your manufacturer with direct-order fulfillment takes confidence that they will represent your business objectives and brand reliably. Intervala handles global fulfillment for Fortune 500 customers. As your manufacturing partner, we will work with you to understand your requirements and devise solutions that will delight your customers and accomplish your objectives.

 

Aftermarket Support

Intervala helps you support your products after they are built and sold, extending the life of your and your customers’ investment. Providing an aftermarket solution for your sophisticated and complex products helps reinforce that your brand is committed to quality and builds customer loyalty. Intervala’s aftermarket services include:

  • Product repair, remanufacturing and refurbishment

  • Exchange programs for immediate shipment of commonly repaired or critical items

  • Life cycle management

  • Failure analysis, hardware and software upgrades

  • Sustaining engineering

  • Direct repairs from customers’ end users